Battery 18650 21700 26650 32650 32700 Lithium Ion Battery Pack Assembly Line welder tester

Cylindrical Battery 18650 21700 26650 32650 32700  Lithium Ion Battery Pack Assembly Line

Customize 32140 33140   18650 21700 26650 32650 32700 Battery Pack Assembly Equipments

Lithium battery pack assembly line is widely used in power tools, smart homes, electric vehicles, photovoltaic energy storage, intelligent lighting, mobile power, small appliances and new energy vehicles.

AITOP Full Set Custom Cylindrical Battery Pack Assembly Equipment

Support cell sizes: 18650 / 21700 / 26650 / 32650 / 32700 / 32140 / 33140Suitable for power tools, e-bikes, low-speed EVs, solar energy storage, portable power stations & smart appliances.

Full Production Line Equipment List

1. 256CH Cell Grading Tester5V 10/20/30A optional, tests cell capacity, internal resistance & cycle performance to screen qualified cells.

2. Insulation Paper Sticking MachineFit barley paper/PVC film, max width 350mm, auto paste insulation on cell positive terminals for short-circuit prevention.

3. IR & Voltage Sorting Machine5 sorting channels with data logging; imported high-precision tester, multi-grade grouping by resistance threshold for consistent cell matching.

4. CCD Visual InspectorAuto detect reversed positive/negative poles & spot welding defects, boost assembly yield.

5. Spot Welding SeriesManual pneumatic welder, single/double-sided auto spot welder; low spatter, anti-false weld alarm & self-fault diagnosis.

6. 1~32S BMS TesterTest overcharge/overdischarge/overcurrent protection, max 120A discharge cutoff current.

7. 100V Pack Comprehensive TesterAll-in-one test for OCV, AC IR, overcurrent & short-circuit protection of finished packs.

8. PVC Heat Shrink Machine50~70pcs/min high speed, uniform heating, neat shrink packaging without deformation.

9. Inkjet Coding MachinePrint model, voltage, capacity, batch & production date on battery outer surface.

10. Regenerative Charge-Discharge Aging Cabinet30V/70V/100V models optional; complete charge/discharge/shelving/cycle aging with energy feedback to cut power cost.

    
    

Core Advantages

Customized single machine or full turnkey line, stable performance, full data traceability, complete safety protection, support MES docking.Perfect for cylindrical lithium battery mass manufacturing factories.DM us for catalog & factory layout solution!#CylindricalBattery #BatteryAssemblyLine #LithiumEquipment #EnergyStorage #EbikeBattery #AITOP

Products Description

1. Lithium ion Battery Cell tester Battery Tester is mainly used to detect whether the parameters such as cell capacity, magnification and cycle times meet the use requirements.

2. Insulation Paper Sticking Machine The positive electrode of the battery is pasted with insulating highland barley paper to protect the battery.

3. 32140 Battery Sorting Machine The lithium battery sorter can be set to multiple gears through the upper and lower limits of internal resistance. The resistance is adjustable, and the adjustment mode is diversified and fast. It is equipped with imported voltage internal resistance tester, integrated PC, high-end drive, all electric motor configuration; Process detection signal comprehensive and bid farewell to a single industrial machine.

4. ccd visual inspection machine It has higher efficiency and accuracy in detecting whether the batteries are correctly placed in series-parallel positive and negative electrodes and in detecting products with defects in spot welding.

5. Transistor single side spot welder This equipment is mainly used for welding the battery and nickel strip in the cylindrical battery assembly. The welding pulse width is adjustable, the welding spatter is small, and the welding spot is not discolored. It has the function of two-stage current detection and comparison, sound and light alarm for abnormal current, effectively preventing the occurrence of false welding and false welding. It has the function of fault self diagnosis, displaying the corresponding fault points and facilitating maintenance.

6. BMS Tester The multifunctional protection board tester is mainly used to test whether the functional indexes of the power battery protection board are within the parameter range, so as to provide a set of testing standards for the staff.

7. Battery Integrated Tester The main test items include: open circuit voltage, AC internal resistance, discharge test, discharge over-current test, short circuit protection test, charging test and charging protection test.8.Heat Shrink Wrap Machine PVC Heat Shrinking Machine is designed for cylindrical and combined battery heat shrink packaging process, using a combination of far-infrared and circulating wind heating technology to ensure uniform heat shrinkage of the battery plastic cover, beautiful deformation and high concentration.

8. Expiry date and batch number printing machine It is sprayed on the outer surface of the battery with the information of the battery, including the manufacturer, model. Production date, voltage, capacity. Energy, production batch number, etc.

9. Battery pack charge discharge machine The aging cabinet is mainly used to test the charge and discharge cycles of finished lithium battery packs. Test items include: battery charging protection voltage, discharging protection voltage, capacity, etc. The equipment has four test steps: charging, discharging, shelving and cycling. By editing the corresponding steps, the battery can be tested according to the set process.

Specification

32140 33140  18650 21700 26650 32650 32700 Cylindrical Battery Pack Assembly Equipment

Product Name

Description

256 Channels Battery Tester

5V 10A/20A/30A 256 Channel Battery Tester optional

Battery Labling Insulation Paper Sticking/Pasting Machine

Sticker Matrials:Barley paper or PVC

Barley paper Maxium 350mm;Scroll Internal Diameter 72-75MM

Battery Sorting Machine

5 Channels Battery Sorter(Data record funtion is selectable)

CCD Visual Inspection Machine

Cylindrical battery positive and negative detection

Manual Spot Welding Machine

Pneumatic AC Spot Welding Machine

(Single Welding Point or Doubel Welding Point)

AC Pedal Manual Spot Welding Machine

Automatic Spot Welding Machine

Single Side Automatic Spot Welding Machine

Double Sides Spot Welding Machine

1-24 series or 1-32 series BMS Tester

Over-discharge Protection Current:0-120A

Overcharge Protection Current:0-50A

Overcharge/Overdischarge Voltage:0.5-5V

Battery Pack Comprehensive Tester

100V 120A Battery Pack Comprehensive Tester

Automatic Cylindrical Battery PVC Heat Shrink Wrapping Machine

Film speed:50~70PCS/MIN

Film precision:±0.1MM

Battery Aging Machine

30 V 10A Charging 20 A Discharging Aging Machine

70 V 5A Charging 10 A Discharging Aging Machine

100 V 10A Charging 20 A Discharging Aging Machine 

tester Equipment type

5V series 5V6A 5V10A 5V30A 5V60A 5V100A 5V120A 5V240A... 

15V series 15V10A 15V30A... 

20V series 20V5A 20V10A 20V20A... 

30V series 30V10 30V20A 30V30A 30V50A 30V60A 30V100A 30V200A. ..... 

60V series 60V10A 60V20A 60V30A 60V40A 60V50A 60V60A 60V100A 60V150A 60V200A 60V300A... 

100V series 100V10A  100V20A 100V30A  100V50A 100V60A 100V100A 100V150A 100V300A... 

120V series 120V10A 120V20A 120V30A 120V60A 120V100A  120V120A 120V300A... 

150V series 150V10A 150V20A 150V40A 150V80A...  2- Wheeler Battery Packs  3- Wheeler Battery Packs Energy Storage Systems Battery Chargers

Cell/Battery Testers

Shenzhen AITOP Intelligent Equipment Co., Ltd. is a high-tech manufacturer integrating independent R&D, production and global sales of full-process lithium battery PACK assembly & testing equipment.We provide turnkey customized production lines specially for prismatic LiFePO4 ESS energy storage battery modules, covering cell grading, sorting, stacking, laser processing, BMS detection, finished pack comprehensive test and energy feedback aging equipment.Our ESS assembly line adopts modular design, high-precision DSP control, complete multi-layer safety protection and MES system docking function, stable 24-hour continuous production. Widely applied in household storage, commercial energy storage, photovoltaic power station and new energy power station projects. We supply one-stop layout planning, on-site technical training and 1-year global after-sales service for energy storage manufacturers worldwide.

🔋 AITOP Custom Full Assembly Line for ESS Prismatic Lithium Battery ModulesLooking for a complete turnkey production solution for your energy storage battery factory? AITOP integrated PACK line covers every core process from single cell screening to finished pack cycle aging.

✅ Complete Matching Equipment List

1. 48CH prismatic cell grading tester for capacity consistency screening

2. 8-channel IR & voltage sorting machine to eliminate defective cells

3. 50 groups/hour automatic cell stacking press for neat module forming

4. Optional 30W-100W laser cleaner & 1000W-6000W fiber laser welder for busbar welding

5. 24-32S high current BMS tester to verify all protection functions

6. 100-150V finished pack comprehensive EOL detector

7. Multi-model regenerative aging machine with energy recycling to cut power cost

Core AdvantagesModular flexible layout, customizable cell size, full production data traceability, MES system compatible, high production efficiency, stable long-term operation.Perfect manufacturing equipment for residential, commercial and utility-scale solar energy storage systems.DM us to get detailed layout drawing and technical datasheet!#EnergyStorage #ESSBattery #PrismaticBattery #BatteryProductionLine #SolarStorage #AITOP